Additional Projects—Listed by Waste Type

Key:   C=Consultancy   D=Design   DB=Design and Build

Client & Country
Project Description
Type Flow (gpm) Year
AGRICULTURE
Thirkleby Livestock (UK) Design and supply of Polygester packaged anaerobic digestion unit for pig farm DB 1 1970
Jarvale Ltd (UK) Treatment of chicken manure by Catox Process to produce a recyclable effluent and recover protein as feed for the pig industry DB 40 1970
Rowden Farms (UK) Treatment of pig slurry to achieve an effluent quality for stream discharge and control odor DB 22 1970
B. Powell (UK) Anaerobic digestion of combined chicken litter and pig slurry to remove odor and produce a clean biogas for electricity generation DB 10 1979
Etablissement Ferard (France) Anox Process treatment of pig slurry incorporating anaerobic digestion and utilizing the biogas to drive two generators, the biomass as an organic fertilizer and the water for recycle DB 50 1979
Government (Singapore) Central anaerobic digestion plant for pig slurry (500,000 pigs) CD 400 1980
Hoxan Corp. (Japan) Anox Process treatment of cow slurry from 300 cow dairy farm, to generate electricity from biogas, providing ventilation for housing DB 5 1980
Manuel Dias (Portugal) Supply of Polygester for anaerobic digestion of pig slurry and conversion of biogas to electricity DB 1 1997
Ambilandal (Portugal) Design and specification for a Central Waste Treatment complex to service over 70 farms with a multiple of wastes from chicken litter, slurries abattoirs and crop residues, with full resource recovery. Based on bio-augmentation (ET Process) CD 180 1999
Vale de Lama (Portugal) Full ET Process design for 3,000 cow dairy herd to treat slurry and milking parlour washings for resource recovery of biogas, biomass and water, and set up of secondary farm unit with greenhouses (CO2 enriched) and hydroponics CD 60 1998
Greenvale (UK) Supply chicken litter liquefying and pre-digestion system, utilizing bio-augmentation to produce a domestic liquid garden fertilizer DB 1 2000
BREWERIES
Carlsberg (France) Report and recommendations to improve performance of existing activated sludge plant. Introduced bio-augmentation. Plant was operating correctly within 10 days C 2000 1978
Chosun Brewery (Korea) Full scheme designed for anaerobic digestion followed by bio-oxidation and use of methane for energy (Anox Process) D 360 1979

Oriental Brewing (Korea)

Anox Process for full treatment of washwater and waste beer D 450 1980
Swan Brewery (Australia) Addition of anaerobic digestion to existing treatment plant and incorporation of bio-augmentation to establish resource recovery— based on ET Process D 620 1983
Castlemaine Perkins—
Fourex Brewery (Australia)
First pilot scale trial of ET Process with bio-augmentation—on total aerobic treatment of all wastes to generate biomass as single cell protein CDB 10 1985
CARPET MANUFACTURE
Youghal Carpets (Eire) Dye house effluent treatment by Catox Process to recycle standard CD 220 1976
BSC Export (Yugoslavia) Anox Process for wool scouring effluent with high levels of grease and COD CD 260 1977

Carpet Trades (UK)

As above but combining both wool scouring and dye house effluent treatment CD 320 1978
CMC (UK) As above CD 500 1978
CERAMICS
Price & Kensington (UK) Re-drainage of site and collection of all wastewater, precipitation and filtration of slip and recycling of water DB 2 1970
P. Santos (Portugal) Precipitation of solids in wastewater and removal by centrifuge DB 3 1996
COMPOSTING
Colex (Singapore) Treatment of lagoon holding leachate run-off from composting piles of domestic refuse by bio-augmentation C 1985
Colex (Singapore) Bio-aeration plant with bioaugmentation to treat leachate on a continuous basis for discharge to stream. CD 5 1986

Organic Industries (Australia)

Treatment plant for treatment of leachate from stocked piles of compost and establishment of in-vessel composting system utilizing bio-augmentation CDB

3

1978

1987

CORK PRODUCTION
J.V. Macedo (Portugal) Pilot study to develop process for the Industry to handle phenols, tannins, color and high COD. Combination of three Everstech processes resulted—ET, Catox and Ecofloc. Biomass recovered as fertilizer and effluent with <20 mg/l COD discharged to stream CDB 1997
J.V. Macedo (Portugal) Full scale plant based on new process installed, with water recycled into production DB 3 1997
Socori (Portugal) As above DB 12 1998
Antonio Dias (Portugal) As above DB 3 1998
Alvaro Coelho (Portugal) As above DB 15 1998
Dimas (Portugal) As above DB 5 1999
Portital (Portugal) As above DB 1 1999
Norton Amorim (Portugal) As above DB 3 1999
MASilva (Portugal) As above DB 20 2000
CTCOR (Portugal) Full ET Process design for 3,000 cow dairy herd to treat slurry and milking parlour washings for resource recovery of biogas, biomass and water, and set up of secondary farm unit with greenhouses (CO2 enriched) and hydroponics CD 300 2000
DAIRIES—MILK PROCESSING
Jacaranda Dairies (Australia) Aerobic treatment of whey and waste water—based on ET Process for resource recovery CD 150 1986
Premier Foods (UK) Rescue of existing aerobic treatment plant with percolating filters and clarifiers choked with milk fat—set up bio-augmentation program C 200 1987
Lacticoop (Portugal) Pilot Study on treatability by the ET Process of washwater and whey from cheese manufacture, to recover biogas for energy, biomass for stockfeed and water for stream discharge CDB 1996
Lacticoop (Portugal) Full scale plant designed on results of above D 250 1997
H.P. Hood Inc—Vernon, NY (USA) Pilot Study on treatment of all wastewater including Whey to generate single cell protein from biosolids and recyclable water CD 2002/3
California Dairies Inc (USA) Same as above with option to produce biogas CD 2002
DOMESTIC REFUSE
Thirkleby Livestock (UK) Design and supply of Polygester packaged anaerobic digestion unit for pig farm DB 1 1970
Jarvale Ltd (UK) Treatment of chicken manure by Catox Process to produce a recyclable effluent and recover protein as feed for the pig industry DB 40 1970
Rowden Farms (UK) Treatment of pig slurry to achieve an effluent quality for stream discharge and control odor DB 22 1970
DOMESTIC REFUSE
Proene (Portugal) Feasibility study to establish a national programme of building 22 regional plants to take and treat domestic sewage sludge in combination with refuse—recover all resources such as metals, glass and paper for recycling, and then digest all putrescible matter in combination with biosolids to give methane to drive generators and produce electricity. Estimated capital cost £120 million and estimated revenue after capital write-off and operating costs=£66 million per year C 1981–
1984
Derby County Council (UK) Treatment of leachate from landfill sites by biological treatment and bio-augmentation CD 1984–
1985
St Modwen Properties (UK) Monitoring landfill sites under and adjacent to shopping and commercial developments for methane and toxic emissions C 1990–
1995
DOMESTIC SEWAGE
UK About 30 small plants based on conventional design principles such as percolating filters, activated sludge, biodiscs etc. for such clients as West Bromwich Council, British Steel, Cooper Construction, Golf Clubs, Pubs and Hotels CDB 1–10 1970–
1985
DISTILLERIES
Henry Berkel (Germany) Anaerobic digestion of distillery slop for energy recovery as biogas (methane) for burning in steam boiler CD 50 1971
Industrial Grain (Canada) Feasibility study on the treatment of distillery slop to optimize resource recovery C 1972
Dedini (Brazil) Anox Process for complete treatment of all wastes from fuel alcohol (ethanol) distillation CD 750 1973–
1975
CSR (Australia) Pilot Study and full scale design for sugar alcohol distillery CD 600 1974
Scotland Studies for resource recovery from wastes for several Scottish Whisky Distilleries C 1975–
1977
FISH PROCESSING
Limporave (Portugal) Pilot study and detailed design for central treatment plant to handle the wastewater and fish processing residue from 15 sites, based on the ET Process and bio-augmentation to generate biogas and biomass for marketing. Waste very high in salinity (3–5%) CD 270 1997–
1999
Pescanova (UK) As above but from one site CD 50 1999
FISH FARMS
Hooke Springs Trout Farm (UK) Treatment system based on aerobic bio-filter, zeolite filter and bioaugmentation, to remove ammonia and suspended solids so that water can be recycled and biosolids recovered, saving on operational costs, with closed loop CDB 270 1990
Fish Farms (UK) Seven sites similar to above were supplied a full treatment package to recycle water and recover bio-solids as fish feed CDB 1991–
1995
FOOD PREPARATION AND CANNING
Country Kitchen (UK) Anaerobic digestion of used mushroom compost mixed with pig slurry, for energy recovery and production of a garden compost CD 5 1975
XL Crisps (UK) Two stage aerobic treatment with pre-screening, of starch and cooking oil wastes CDB 8 1975
Walkers Crisps (UK) Bio-tower pre-treatment of potato processing and cooking effluent CDB 100 1976
Seoul Miwon (Korea) Anaerobic digestion of effluent from MSG production, for energy recovery and reduction of load onto bio-oxidation plant existing CD 215 1976
Cheil Sugar (Korea) As above CD 420 1977
Snack Foods Ltd (UK) Full bio-treatment to river discharge standard of processed foods effluent from starch recovery CD 60 1980
N.B.Love Pty Ltd.—Australia Full bio-treatment of effluent from flour milling and processing CD 45 1986
GALVANIZING
Kings Norton Galvanizers (UK) Neutralization of acid washwaters and separation of precipitated solids DB 10 1971
Fairmile Lilleshall (UK) As above DB 12 1972
GENERAL CHEMICALS
Dow Chemical (UK) Feasibility study to establish viability and treatment required for effluent to be discharged to river instead of municipal sewer C 530 1975
Nipa Laboratories (UK) Treatment of a large variety of chemical effluents for discharge to municipal sewer CDB 5 1974
GREASE TRAP WASTE
Australian Resource Recovery Central grease digestion and resource recovery plant, taking tankered wastes from fast food restaurants, and converting to biomass compost—ET Process with bio-augmentation CDB 20 1988–
1989

Cottonwood Creek Biosystems—Fresno (USA)

Grease trap wastes, meat processing DAF sludges and rendering wastes—central digestion and resource recovery plant—ET Process, with bio-augmentation producing single cell protein (scPRO) to go into animal and aquaculture feeds CD 70 2007
LAGOON AND POND TREATMENTS
See examples at end of document
LEATHER AND TANNING
Earls Barton Tannery (UK) Solids separation, chemical treatment, biological treatment and filtration for discharge to municipal sewer CDB 24 1975
Saudi Tannery
(Saudi Arabia)
Complete wastewater collection and drainage system to treatment plant as above but discharging to soakaway CD 30 1976
Packers Tannery (Australia) Update of existing activated sludge plant and solids separation (centrifuge) and introduction of bio-augmentation CD 32 1986
Curtume Aveneda (Portugal) Complete new wastewater treatment plant based on the ET Process following pilot trials CDB 25 1999
MARINE WASTES
Brown & Root (UK) Developed package waste treatment plant for oil rigs, utilizing biodisc and Catox (catalytic oxidation) with tilted plate separator for oil removal CD 10–20 1972

P & O Lines

Developed bioaugmentation treatment regime for on-board sewage treatment plants, to improve efficiency and cure odour problems C 1983
METAL FINISHING
Bright Steels (UK) Neutralization of steel pickling swills, solids removal and recycling of water DB 50 1971
Electropol Processing (UK) Treatment and neutralization of plating wastes with solids separation for sewer discharge DB 40 1972
ADEngineering (UK) Full plating effluent treatment with chromium reduction and cyanide destruction, neutralization and solids removal by filter press DB 35 1972
Radiation Gas Fires (UK) Up date, operation and management of full plating effluent treatment plant CDB 25 1970–
1980
NON-FERROUS METALS
Lamp Caps Ltd (UK) Brass pickling effluent neutralized and liquid recycled, solids are filter pressed DB 20 1971
High Duty Alloys (UK) Aluminium extrusions effluent, coagulation of oil suspension and emulsion, filtration and final effluent recycle DB 48 1972
Alcan Aluminium (UK) Extrusion effluent, coagulation, neutralization and solids removal, with water recycle, and sludge cake (Aluminium Hydroxide) sold to sewage industry for flocculating agent CDB 100 1974
Baxters Bolts (UK) Coagulation of oil emulsion, solids filtration and water recycle CDB 2 1974
West Wales Tank Cleaning (UK) Full treatment of industrial effluents collected by tanker, in a central treatment plant, with recovery of by-products CD 52 1975
Texaco (UK) Treatment of heavy tar sludges for land farming, and solidification for fixing toxic elements—Permafix CD 1975
China Petroleum (Taiwan) Established bioaugmentation program for the digestion of emulsified and free floating oil in the effluent from the existing treatment plant C 1000+ 1986
PAINT PRODUCTION
Lin Pac (UK) Chemical coagulation and flotation of paint and ink wastes DB 12 1974

Berger (UK)

Chemical coagulation and flotation for sewer discharge DB 15 1975
PAPER, PULP AND CARDBOARD
Compenia da celulosa (Portugal) Fibre recovery by screening and chemical treatment, biological oxidation, solids separation and dewatering CD 900 1978
Wiggins Teape (UK) Catalytic oxidation (Catox Process) for color removal following bio-treatment CD 700 1978–
1979
Bark Products (UK) Anaerobic digestion of paper mill sludge for energy recovery as biogas (methane) CD 30 1982
PHARMACEUTICALS
Nipa Laboratories (UK) Complex range of over 2,000 products. Total effluent treatment based on anaerobic digestion (Anox) to discharge to river CD 1 1979
PHENOLS AND CYANIDE
Bradley and Foster (UK) Chemical treatment and catalytic oxidation of fume scrubbing effluent from secondary smelter cupola emissions CDB 45 1980

Effluent Disposal (UK)

Catalytic oxidation waste tip leachate (phenols) and central treatment of cyanide swills CDB 48 1981
PLASTICS MANUFACTURE
Osma Plastics (UK) Chemical treatment and filtration of process water for recycling CDB 12 1982
SLAUGHTERHOUSES
Lotte (Korea) Coagulation and recovery of blood, treatment of remainder of effluent by bio-oxidation—discharge to river CD 70 1981
Chunho (Korea) As above CD 82 1981
Salopak (UK) Turkey abattoir—full grease separation and biological treatment to discharge to sewer CDB 72 1982–
1983
Australia Several abattoirs for total digestion and secondary treatment—ET Process—for recovery of biogas and biomass and partial recycle of final effluent CD 90–
400
1986–
1990
ED Jones (UK) Full ET Process generating full by-products from total waste treatment—biogas, biosolids to organic fertilizer and discharge to stream after some recycle. CDB 40 1991–
1993
Midland Meats (UK) ET Process—to optimize generation of biomass compost, and biogas, with water recycle or stream discharge CD 700 1994–
1996

Cottonwood Creek Biosystems—Fresno (USA)

Grease trap wastes, meat processing DAF sludges and rendering wastes—central digestion and resource recovery plant—ET Process, with bio-augmentation producing single cell protein (scPRO) to go into animal and aquaculture feeds CD 70 2007
STEEL MANUFACTURE
Lichfield Foundry (UK) Scrubbing effluent from cupola—phenols etc, chemical treatment and filtration with discharge to sewer CD 64 1974

Bright Steels (UK)

Scrubbing effluent from cupola—phenols etc, chemical treatment and filtration with discharge to sewer CDB 21 1975
STEEL PICKLING
Mapplebecks (UK) Neutralization and solids settlement with sewer discharge DB 30 1976
SYNTHETIC FIBERS
British Celanese (UK) Organic effluent creating odor problems. Biological/chemical treatment with flotation and filtration—river discharge CD 800 1983–
1984
TEXTILES
E. Fogarty & Co (UK) Total treatment of dyehouse effluent by Catox for recycle back into dyehouse CDB 200 1981
E. Fogarty & Co (UK) Latex coagulation and removal by Hydrasieve CDB 20 1981
E. Fogarty & Co (UK) Treatment of feather washing effluent by bio-oxidation and bio-augmentation CDB 160 1982–
1983
Tan Kein Spring (Korea) Total treatment of dyehouse effluent and discharge to river CD 260 1986–
1990
Switzerland Several small dyehouse effluent treatment systems with Catox CD 25–
50
1991–
1993
Gaston County Dyeing (USA) Feasibility study for the total treatment of dyehouse effluent for recycle C 100 1994–
1996
WINE INDUSTRY
Anker Gasquet (France) Total treatment of winery effluent chemical coagulation, settlement, vacuum filtration, and aeration of existing lagoon—discharge to river CD 230 1978
Anker Gasquet (France) Anaerobic digestion of winery effluent for energy recovery CD 60 1979
Martini (Italy) Feasibility study on the digestion of winery effluent for energy recovery and compost C 1979

LAGOONS AND POND TREATMENTS
Part of the exercise in solving a site’s waste problems, is removing the legacy of lagoons that have been badly managed, and have either choked up or are creating odor problems. Listed below are some of the lagoons that have been treated and rescued by the implementation of a properly designed management program, incorporating bioaugmentation. They vary in size from 10,000m3 (2.6 million gallons) to over 1.2 million m3 (over 300 million gallons)
Australia
Aberdeen Meats
Metro Meats
Australian Meat Holdings
AMH Dinmore
AMH Rockhampton
Kilroy Meats
Toowoomba Meats
Warwick Woollen Mills
Ipswich Wool Washing
Ipswich Abattoir (Municipal)
Brisbane Abattoir (Municipal)
A.J. Bush Rendering
CSR Sugar—Sarina
30 Piggeries and 20 chicken farms
Golden Circle Cannery—Pineapple Processing
Packers Tannery
Fourex Brewery
Cotton Seed Oil Processing
Brisbane Tapioca Mill—Starch Wastes
N.B. Love—Starch Wastes.
Distillery slops—Sarina Queensland
McCormacks—Vegetable and Fruit Processing
Portugal UK
14 Pig slurry storage lagoons
Petrogal Oil Refinery
Lacticoop Dairy effluent storage
Lactogal Dairy effluent storage
Vale da Lama—cattle slurry storage
Olive Oil Wastes
23 pig slurry storage lagoons
40 slurrystores (tanks)
15 cattle slurry storage lagoons
8 abattoir waste storage lagoons

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